ABS  H2

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Automatic workbench for screwing hardware on two sides of the frame. Complete with hardware pre-assembly workbench and hardware storage with up to 42 positions. Available with automatic frame traversing system (BA version). ABS H2 is fully programmable from the console. It most commonly receives data from a hardware management system that automatically programmes screwing.
Technical data arrow_drop_down
CHARACTERISTICS 
Number of controlled axes
5
X axis travel – main screwing unit (m/min)
3.860
Y axis travel – frame pick-up from assembly area and secondary screwing unit (m/min)
4.870
R axis travel – frame rotation
-5° ÷ 185°
X axis speed – screwing positioning (m/min)
45
Y axis speed – frame translation from assembly area (m/min)
45
Y axis speed – screwing positioning (m/min)
45
R axis speed – frame rotation (°/min)
2.500
Operating air pressure (bar)
7 ÷ 7,5
Air consuption (Nl/min)
1.400
Installed power (kW)
6
Loading capacity (kg)
240
WORKPIECE LOCKING 
Pneumatic frame gripping system
 
Minimum profile height (mm)
34
Maximum profile height (mm)
120
Maximum profile locking dimension (mm)
170
Minimum machinable frame - external dimensions (mm)
400 x 400
Maximum machinable frame - external dimensions (mm)
1.250 x 2.700
PRE-ASSEMBLY BENCH 
Hardware pre-assembly bench
 
CN shear for hardware with variable step
 
Glass holder measurement system
 
Swarf collection drawer
 
Contact surfaces covered with brushes
 
Work surface height (mm)
905
Disengagement system for assembly of Vasistas hardware
 
HARDWARE MAGAZINE SYSTEM 
Number of small hardware compartments
24
Size of compartments for small size hardware
230 x 210 x 130
Number of rod compartments
70
Size of compartments for long size hardware
230 x 115 x 1.720
LED electronic device for hardware identification
 
SCREWING UNIT 
Screw loaders
2
Optional additional screw loaders
3
UNLOADING UNIT: 
In-line horizontal extraction workbench
 
In-line extraction workbench with vertical tilting
 
Horizontal extraction workbench at 90° with respect to the movement line
 
Extraction workbench with vertical tilting at 90° with respect to the movement line
 
Preparation for unloading and transport automatic system
 
FUNCTIONS 
Perimeter automatic hardware shearing
 
Frame automatic rotation
 
Automatic hardware screwing on 4 sides of the frame
 
Door pick up and movement system with central "stulp" stop device
 
Beam position management
 
Included       
Available
Automatic screwing double trolley

The H2 model is equipped with two independent screwing stations to simultaneously work on two sides of the frame, with the possibility of inserting a third loader for special screws.

Assembly and logistics ABS H2 Automatic screwing double trolley Someco
Assembly and logistics ABS H2 Frame transfer Someco
Frame transfer

This system allows to transfer large frames and reposition them without any operator intervention, up to the point in which hardware screwing takes place automatically.

Frame rotation

Frame rotation for sequential processing of the 4 sides is ensured by an automatic CN system. The device allows to rotate large frames and reposition them without any operator intervention, until hardware fixing on the board is complete.

Assembly and logistics ABS H2 Frame rotation Someco
Assembly and logistics ABS H2 Control Someco
Control

The ergonomic and extremely advanced control panel uses a touch screen display and completely customised software and is full of functionalities developed specifically for this machine, in Microsoft Windows® environment.